ISO 9001 Certified…
Harvestore Branded™ parts are engineered and manufactured
to strict tolerances so they will perform under extreme conditions.
Harvestore Branded service parts manufactured at the DeKalb, Ill.,
plant are created under processes that meet Quality Standards of
ISO 9001 Certification. Only Engineered Storage Products’
authorized dealers have direct access to the complete line of factory
specified Harvestore Branded value-priced service parts.
Parts
you can count on…
Economizer Chain
The name really says it all. The Economizer chain brings traditional
Harvestore Branded parts quality to a very competitively priced
cutter chain. It's designed without cotter pins and offers a 100
percent, 12-month/400-hour warranty. Your authorized dealer can
give you more information and show you how the Economizer compares
with other Harvestore Branded cutter chains.
Harvestore
Branded Hooks
There
are two styles of hooks. Standard Model 74 hooks were used prior
to the introduction of the Goliath II unloader, and offer durability
and value. Olympic hooks are 20 percent longer and 30 percent wider
than the Model 74 versions, and use a hardened carbon steel pusher
bar for more aggressive digging and conveying action. All are forged
and welded (not cast) in a welding fixture for proper placement.
NOTE: A full set of hooks is critical for efficient
unloader operation. Equally important is the location and sequence
of the hooks. Rely on your authorized dealer to help you select
the hooks best suited to your operation.
Arm
Support Wheels
These heavy-duty arm support wheels are designed to complement a
new generation of high-tech floor coverings. Made with a new wear-resistant
material, the arm support wheels have 33 percent greater width than
previous versions, and an increased depth of hardness for longer
service life.
Cutter
Arm Outer Sprocket Assembly
The sprocket is made of high quality, tractor-class ductile iron.
Teeth are induction hardened for a uniform, consistent surface hardness.
The outer case is hardened to a specific depth to create resistance
to micro fractures and embrittlement. All raised surfaces are machined
smooth to reduce wear and increase service life. In addition to
using conventional oil seals to keep out dust and dirt, these sprocket
assemblies also use mechanical Labyrinth Seals machined into the
sprocket body. These seals “step” into both top and
bottom retainers to create 90-degree turns to exclude foreign matter
while prolonging grease and bearing life.
CAUTION: Partial replacement of wearing parts
is false economy. Do not re-use old sprocket retainers or other
worn components.
Pawls
Pawls
are often called the “workhorses” of the chain unloader.
Pawls must mate exactly with the unloader’s bidirectional
ratchet wheel for predictable arm advance and consistent feed delivery.
They are manufactured with the same high quality steel and fabrication
processes used in Harvestore Branded gears. Attention to details
that enhance strength and precision leads to more consistent delivery,
less wear and longer part life.
Center Sprocket Assembly
This sprocket’s exacting geometry is the result of years of
research into the realm of “material relief”. The design
implements a tooth depth and width configuration that helps prevent
forage from building up between the cutter chain bushings and sprocket
teeth. (Excessive build-up can cause the chain to ride off the sprocket.)
Made of high quality, tractor-class ductile iron, the center sprocket
is, like the cutter arm sprocket, heat-treated. In addition to using
conventional oil seals to keep out dust and dirt, these sprocket
assemblies also use mechanical Labyrinth Seals. These seals “step”
into an inner sleeve to create 90-degree turns to exclude foreign
matter while prolonging grease and bearing life.
Gears, Shafts and Pinions
These gears, shafts and pinions are all fabricated from heat treatable,
high quality steel. Gears are machined twice to meet American Gear
Manufacturer’s Association tolerances. The first machining
comes before each unit is thoroughly hardened, and before the teeth
are case hardened, to create much harder, more durable contact surfaces.
Parts are then machined a second time, and ground to final tolerances.
Because of the attention to strict tolerances and smooth wear surfaces,
friction is reduced, extending the overall life of the part.
Cutter Arm Chain Guide
The chain guide is designed to reduce cutter arm wear. These guides
are fabricated in a welding fixture so that all angles and dimensions
are precise and accurately maintained. Made of abrasion resistant
steel throughout, they maintain alignment and resist excess wear
for a longer period of time than those made of lesser quality steel.
Corners are chamfered to help the chain slide smoothly, a feature
that also extends the life of the chain and cutter arm.
Marathon
Cutter Chain
Marathon cutter chain is available in three styles: Marathon cutter
chain with alloy steel bushings; Marathon SS cutter chain with stainless
steel bushings; and Marathon RSS cutter chain, a rebuildable design
using stainless steel bushings. Each version features three components:
sidebars, bushings and pins. Each component has unique metallurgical
requirements for balanced durability and strength.
Cutter Chain Bushings/Pins
As
the chain’s hooks dig into compacted forage, the load carried
to the hooks is transferred to the bushings as they make contact
with the sprocket and are pulled through the forage. Bushings are
subjected to repeated stress (wear and corrosion). Marathon alloy
steel bushings are case hardened to a specific depth while retaining
their ductility. SS and RSS stainless steel bushings are heat treated
to a high level of hardness all the way through. Closer pin-to-bushing
tolerances — the result of improved tooling — keeps
the chain tight and working smoothly.
Cutter
Chain Sidebars
Marathon cutter chain features sidebars with a full round bushing
design for improved stress distribution and a full contact press
fit between the bushing and the sidebar. Extra material on the sidebar
means better wear — initial strength around the bushing is
30 percent more than tests show are necessary. Sidebars are heat
treated to increase hardness to also increase wear resistance.
Welding
the same every time . . .
Fixture welding is a key element in both construction and unloader
performance.
Welding
Fixtures
These high-tech welding fixtures are used to produce precise welds
on such products as cutter arms, backbones, discharge housings,
hooks and chain guides. Parts assembled piece-by-piece cannot compare
in terms of structural integrity or fit.
Caution!
Using the wrong part, or a part not engineered to meet the demands
of the job, jeopardizes the entire operation of your silo and/or
unloader. One poor part can cause a domino-effect that can lead
to costly downtime. And, using the right tools in the maintenance
process can be just as important — the wrong tool can damage
otherwise good parts. |